20L Gallon Pail Capping Line with Cap Press and Lid Sealer

Automated pail capping line: 60 pails/hour, ±3% torque accuracy. Dual-station sealing with leak testing. ATEX/FDA certified. Free ROI analysis!

  • Brand: glzon
  • Model: GZM_30L

PailSeal ProLine PS-500 Series

20L Gallon Pail Capping & Sealing Line

Dual-Station Precision. Zero Leaks. Industry 4.0 Ready.

Drum Filling Machine


Technical Specifications

Parameter

PS-510 (Standard)

PS-520X (ATEX)

PS-530F (Food Grade)

Capacity

5-30L Pails (±0.5mm)

Same

Same

Throughput

60 pails/hour

55 pails/hour

50 pails/hour

Capping Stations

Dual-Station: Placement + Sealing

Same

Same

Cap Compatibility

Screw Caps (38-152mm)
Snap Lids

Same + Drum Lids

Tamper-Evident Seals

Torque Range

5-50 N·m (±3%)

5-60 N·m (±4%)

3-40 N·m (±2%)

Seal Integrity

>0.8 bar (ISO 8317)

>1.0 bar

>0.9 bar (ASTM F2095)

Material Contact

Powder-Coated Steel

304 SS

316L SS + FDA UHMW-PE

Power

380V/50Hz, 4.2kW

24VDC Ex ia

380V/50Hz, 3.8kW

Air Consumption

150 L/min @ 0.6MPa

130 L/min

140 L/min

Changeover Time

<3 min (Tool-Free)

<4 min

<3 min

Line Length

6.5m

7.0m

6.8m

Safety

Light Curtains + E-Stop

ATEX Zone 2

IP69K Washdown


Dual-Station Technology

Station 1: SmartCap™ Placement System

Key Features:

  • Misalignment Detection: ±0.2mm accuracy

  • Cross-Thread Prevention: Auto-reverse + reposition

  • Cap Inventory: 200-cap magazine (auto-refill)

Station 2: TorqueMaster™ Sealing Press

Control Mode

Application

Precision

Constant Torque

General industrial

±3%

Angle Monitoring

Tamper-evident seals

±0.5°

Yield Control

Threaded metal caps

±2% stretch


Industry-Specific Solutions

Chemical Packaging

Feature

Specification

Vapor Containment

Kalrez® gaskets (-40°C to 327°C)

Static Control

Ionized air curtain (<10⁶ Ω)

ATEX Compliance

Zone 2 certification (PS-520X)

Paints & Coatings

  • Anti-skinning N₂ purge during capping

  • Splash guards for high-gloss finishes

  • Color-coded cap recognition system

Food & Pharma

Component

Certification

Contact Surfaces

EHEDG EL Class I

Cleanability

30-min CIP/SIP cycle

Allergen Control

Dedicated cap magazines


Smart Control Ecosystem

10" HMI with SealOS™

Data Intelligence:

  • OEE Dashboard:

    Metric

    Tracking

    Uptime

    99.2% (Industry Avg: 95%)

    Reject Rate

    <0.05%

  • Predictive Maintenance:

    Component

    Alert Threshold

    Servo Motor

    Temp >65°C

    Gripper Wear

    Vacuum < -0.8 bar


Certifications

► ATEX 2014/34/EU (Zone 2)
► FDA 21 CFR 177.2600
► ISO 9001:2015
► CE EN 415-7
► ANSI/UL 2054 Child-Resistant

Line Configuration

1. Auto Pail Conveyor → 2. Cap Orientation Station →
3. Vision-Guided Placement → 4. Torque-Controlled Sealing →
5. Pressure Decay Test → 6. Reject Station →
7. Palletizing

Cycle Time: 1 minute/pail


Pricing & ROI

Model

Base Price

ROI Period

Key Differentiator

PS-510

$68,500

5 months

60 pails/hour

PS-520X

$92,000

7 months

ATEX Zone 2

PS-530F

$85,000

6 months

EHEDG Certified

Cost Savings Analysis:

► Labor Reduction:
- Manual: 3 operators → Automated: 0.5 FTE
- Savings: $42,000/year
► Material Savings:
- Cap damage reduction: $15,000/year
- Leakage waste elimination: $28,000/year


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021