PAIL AUTO PALLETIZER

PAIL AUTO PALLETIZER

Fully Auto Paint Filler is designed with 2 filling nozzles, high precision weighing scale, pneumatic system, programmable logic controller, palletized system, pail dispenser system, lug cover dispense

  • Brand： glzon
  • Model： GZM

Product Essence: Where Heavy Pails Meet Intelligent Stacking

Shanghai Guangzhi PP-800 Series delivers 180 pails/hour with ±1mm placement accuracy for 5-200kg steel/plastic containers. Featuring ATEX Zone 2 certified robotics, adaptive V-grip tooling, and AI pattern optimization, it achieves 99.8% stack stability while reducing labor costs by 70% in chemical, lubricant, and food processing facilities.

Core Technology Innovations

1. Heavy-Payload Robotics

ComponentTechnologyPerformance
6-Axis Robot ArmISO 9283-compliant (±0.2mm repeatability)
Dynamic Payload CompensationAuto-adjusts for 5-200kg loads
V-Grip End EffectorSelf-centering jaws (Ø200-400mm)
Collision Avoidance3D LiDAR + torque sensors

2. Intelligent Stack Architecture

Key Features:

  • Mixed Pattern Handling:

    Pattern TypeApplication
    Interlocked brickSteel pails (high stability)
    Columnar stackingPlastic buckets
    Hybrid configurationMixed pail sizes

  • Auto Pallet Management:

    • Pallet quality inspection (crack detection)

    • Auto height adjustment (600-1500mm)

3. Hazardous Area Engineering

  • ATEX Compliance:

    ComponentCertification
    Robot controllerEx d IIC T4
    Gripper toolingEx tb IIIC T135°C
    Vision systemIP66 with gas purge

  • Safety Ecosystem:

    • Light curtain perimeter (ISO 13855)

    • Emergency stop cascade

Technical Specifications

ModelStandard PP-810ATEX PP-820XFood-Grade PP-830F
Max Payload200kg150kg120kg
Throughput180 pails/hour140 pails/hour160 pails/hour
Pail Size RangeØ250-450mm × H300-600mmSameSame
Pallet Size1200×1000mm1200×1000mm1100×1100mm
Max Stack Height2.4m2.0m2.2m
Positioning Accuracy±1mm±1.5mm±1mm
Power480V/60Hz, 18kW24VDC Ex ia480V/60Hz, 15kW
Air Consumption150 L/min @ 0.6MPa120 L/min @ 0.6MPa140 L/min @ 0.6MPa
Noise Level≤75 dB(A)≤72 dB(A)≤70 dB(A)
Footprint (L×W×H)3500×2800×3200mm3800×3000×3400mm3600×2900×3300mm

Industry-Specific Solutions

Chemical & Solvents

  • Vapor extraction hood

  • Static-dissipative grippers (<10⁶ Ω)

  • Spill containment tray

Lubricants & Greases

  • Oil-resistant V-grip pads

  • Heated tooling for cold flow products

Food & Edible Oils

  • USDA-compliant materials

  • Allergen washdown protocol

  • IP69K rating

Paints & Coatings

  • Color splash resistant vision

  • Quick-release gripper for stuck pails

Smart Control Ecosystem

10" HMI with Pallet Intelligence

Key Modules:

  • Dynamic Re-Patterning:

    • Auto-adjusts for missing pails

    • Optimizes center of gravity

  • Energy Recovery:

    • Regenerative braking saves 25% power

  • Self-Diagnostics:

    ComponentHealth Monitoring
    GearboxVibration frequency analysis
    Vacuum generatorsPressure decay rate

Operational Impact

Global Chemical Plant Case:

  • Replaced manual stacking of 150kg solvent pails

  • Increased throughput from 40 to 140 pails/hour

  • Reduced workplace injuries by 100%

  • ROI in 9 months

Certifications & Upgrades

Global Compliance:

  • CE EN ISO 13849-1 (PLd)

  • ATEX 2014/34/EU (Zone 2)

  • ANSI/RIA R15.06

  • ISO 9001:2015

Advanced Modules:

ModuleFunction
Integrated Stretch WrapperIn-line wrapping (15 pallets/hr)
3D Damage InspectionPail dent detection (≥5mm)
AGV DockingAutonomous pallet transfer
AR Maintenance GuideHoloLens-assisted calibration

Support & Service

24/7 Palletizing Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Robot servo drives

    • V-grip jaw sets

    • Vision cameras

  • Performance Validation:

    • Stack stability tests (ISO 10531)

    • Load capacity certification

Engineering Stacking Excellence
Shanghai Guangzhi PP-800: Where heavy pails meet intelligent automation – transforming warehouse safety and efficiency.