CHECK WEIGHER

CHECK WEIGHER

  • Brand： glzon
  • Model： GZM

Technical Superiority

1. Military-Grade Metrology

ComponentTechnologyPerformance
Multi-Cell Load Matrix4× OIML R60 Class Y(y) sensors±0.05g linearity error
AI Vibration FilterReal-time FFT analysis + CNN99.5% noise rejection (ISO 10816)
Airflow StabilizerCFD-optimized wind tunnel±0.2g in 2.5m/s drafts
Auto-Span CalibrationInternal motorized weightsNIST-traceable accuracy

2. Zero-Waste Intelligence

图片代码graph LR
A[Weight Data] --> B{SPC Analytics}
B --> C[Predictive Giveaway Model]C --> D[Filler Adjustment Signal]Weight DataSPC AnalyticsPredictive Giveaway ModelFiller Adjustment Signal

Key Algorithms:

  • Dynamic Tolerance Control:

    Process CapabilityActionMaterial Savings
    Cp >1.33Auto-tighten limits↓0.5-2.8%
    Cp <1.0Alert + widen tolerance↓False rejects

  • Root Cause Mapping:

    • Correlates weight deviations with upstream parameters (temp/humidity/vibration)

Technical Specifications

ModelCW-9100 PharmaCW-9200 IndustrialCW-9300 ATEX
Accuracy±0.05g (1-100g)±0.1g (50g-5kg)±0.5g (1-50kg)
Speed600 units/min400 units/min300 units/min
Min. Product1g50g500g
RejectionAir-jet (20ms)Pusher arm (30ms)Diverter (50ms)
Data Integrity21 CFR Part 11OPC UAEx ia I/O
Power110V/0.8kW380V/1.5kW24VDC Ex ia
IP RatingIP54IP65IP66 (Zone 21)
Footprint1.8×0.8×1.2m2.2×1.0×1.5m2.5×1.2×1.6m

Industry-Specific Engineering

Pharmaceuticals

  • Isolator compatibility (ISO Class 5)

  • VHP-resistant components

  • Blockchain serialization

Food & Beverage

FeatureSpec
Washdown ratingIP69K (80°C/100bar)
Allergen controlAuto-purge sequence
Condensation logicAuto-tare compensation

Chemicals

  • ATEX Zone 21 (Ex tc IIIC T135°C)

  • Static dissipation <10⁶ Ω

  • Solvent-resistant enclosures

Smart Ecosystem

10" HMI with OEE Dashboard

图片代码flowchart TB
A[Real-Time SPC] --> B[Giveaway Analytics]B --> C[Predictive Alerts]C --> D[Digital Twin Simulation]Real-Time SPCGiveaway AnalyticsPredictive AlertsDigital Twin Simulation

AI Modules:

  • Golden Batch Profiling:

    • Flags deviations >3σ from ideal weight distribution

  • Energy Optimizer:

    • Sleep mode during line stoppages (↓40% power)

  • Carbon Tracker:

    • g CO₂/1000 units calculation

Operational Impact

Global Vaccine Manufacturer:

  • Reduced overfill from 1.2% → 0.05% in 2ml vials

  • Saved $2.8M/year in API costs

  • Achieved zero 483 observations in FDA audit

  • ROI: 4 months

Certifications

  • OIML R51 Class Y(y)

  • FDA 21 CFR 210/211

  • ATEX 2014/34/EU

  • ISO 9001:2015

Why CW-9000?

✅ 99.9% Detection Rate - AI false-reject prevention
✅ 50% Energy Saving - Regenerative braking system
✅ Zero Downtime - Hot-swap components
✅ Global Compliance - CE/FDA/ATEX/OIML