Lubricant Filling Line

Lubricant Filling Line

Ideal Pase designed and built a completely automatic single drum filling line incorporating two simultaneous fill stations with auto bung locator, auto filling and auto bung attachment followed by aut

  • Brand： glzon
  • Model： GZM_1000L

LubeMaster LM-8000 Series

Precision Lubricant Filling & Packaging Line
±0.05% Accuracy • 100 Drums/H • ATEX Zone 1 Certified • Zero-Spill • Industry 4.0 Ready

Technical Specifications

ParameterLM-8100 (Standard)LM-8200X (ATEX)LM-8300H (High-Visc)
Capacity1-200L (±0.05%)1-200L (±0.08%)1-200L (±0.06%)
Throughput100 Drums/Hour90 Drums/Hour80 Drums/Hour
Accuracy±0.05% Gravimetric±0.08%±0.06%
Viscosity Range10-500,000 cP50-300,000 cP5,000-1,000,000 cP
Lubricant TypesEngine Oil • Grease • Gear Oil • Synthetic • Food-GradeSame + Flammable LubricantsSame + EP Greases
Filling TechnologyTwin Coriolis Mass FlowATEX Gear PumpHeated Screw Auger
Material Contact316L EP (Ra<0.4μm)Hastelloy C276Ceramic-Coated Path
Drip ControlVacuum Suction + Capillary Break (<0.05ml)Spring-Loaded NozzleLaser-Cut Anti-Stringing
Oxygen BarrierN₂ Blanketing (O₂<0.1%)Argon FlushVacuum-Assisted Filling
Static ProtectionIonized Air Curtain (10⁶ ions/cm³)<10⁵ Ω GroundingConductive Path
Changeover Time<120s (Tool-Free)<150s<130s
Power480V/60Hz, 22kW24VDC Ex ia480V/60Hz, 28kW
CertificationsISO 9001 • API 682ATEX Zone 1NSF H1/FDA 21 CFR 178.3570

Core Innovations

1. VacSeal™ Zero-Spill System

Performance Metrics:

LubricantViscosityDrip RateIndustry Standard
SAE 5W-3070 cP0 Drops3-5 Drops/Minute
EP Grease NLGI 2400,000 cP0.02ml0.5-1ml
Food-Grade Oil200 cP0 Drops2-4 Drops/Minute

2. OxyBlock™ Preservation Tech

TechnologyFunctionPerformance
N₂ Headspace PurgingO₂<0.1% In ContainerOxidation ↓90%
Amber UV-Shield385nm CutoffViscosity Stability ↑70%
Temp Control25°C±0.3°C PathThermal Degradation ↓95%

Lubricant-Specific Engineering

Engine & Gear Oils

FeatureTechnology
Foam ControlVacuum Degassing (-0.7 bar)
Additive ProtectionLow-Shear Flow Path
Water Contamination<50 ppm H₂O Guarantee

Industrial Greases

  • High-Viscosity Handling:

    ComponentSolution
    80°C Path Heating1M cP Flow Capability
    Pulsed Agitation0% Soap Separation
    Wear ResistanceTungsten Carbide Auger (2200 Hv)

  • EP Grease Stability:

Food-Grade Lubricants

CertificationFeature
NSF H1Dedicated 316L EP Path
3-A SanitaryQuick-Release CIP System
Halal/KosherAllergen-Free Material Path

Smart Control Ecosystem

**12" HMI with LubriOS™**

AI-Driven Features:

  • Predictive Maintenance:

    ComponentAlert Threshold
    Pump WearVibration >4.5mm/s
    Seal DegradationFriction >10N

  • Quality Sentinel:

    ParameterPrecision
    Water Content±1 ppm (Karl Fischer)
    TAN/TBN±0.05 mg KOH/g
    Particulate Count>10μm @ 99.9% Detection

Certifications

► ATEX 2014/34/EU Zone 1 (LM-8200X)
► NSF H1/ISO 21469
► FDA 21 CFR 178.3570
► API 682 Seal Plan
► ISO 9001:2015

Operational Workflow

1. Drum Loading → 2. Grounding Verification (<10Ω) →
3. N₂ Purging (O₂<0.5%) → 4. Submerged Filling (±0.05%) →
5. Vacuum Drip Cut → 6. Torque-Sealing (30-120 N·m) →
7. Helium Leak Test → 8. Blockchain Batch Tracking

Cycle Time: 36 seconds/drum

APPLICABLE BARREL TYPE

Drum Filling Machine 

COMPANY PROFILE

 

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine 

 

 

Drum Filling Machine 

Live Shooting

Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.

Drum Filling Machine 

Drum Filling Machine 

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

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