Automatic 200L Tote Filling Machine High Capacity, Low Maintenance

High-speed tote filler: 55 totes/hour, ±0.15% accuracy. AI predictive maintenance reduces downtime by 85%. ATEX certified. Free demo!

  • Brand: glzon
  • Model: GZM_200L

ToteMaster HT-8000 Series

Automatic 200L Tote Filling Machine

550 Totes/Day. Self-Maintaining. Industry 4.0 Engineered.

Tote Filling Machine


Technical Specifications

Parameter

HT-8100 (Standard)

HT-8200X (ATEX)

HT-8300H (High-Visc)

Capacity

180-220L (±0.15%)

180-220L (±0.2%)

180-220L (±0.25%)

Throughput

55 totes/hour

50 totes/hour

48 totes/hour

Accuracy

±0.15% mass flow

±0.2%

±0.25% gravimetric

Viscosity Range

1-500,000 cP

5-300,000 cP

500-2,000,000 cP

Filling Technology

Dual Coriolis Meters

ATEX Gear Pumps

Heated Screw Conveyor

Material Contact

316L SS + PTFE Lined

Hastelloy C276

Hardox 500 + Ceramic

Self-Maintenance

AI Predictive Care

Same + Remote Diagnostics

Same + Auto Lubrication

Power

480V/60Hz, 18kW

24VDC Ex ia

480V/60Hz, 22kW

N₂ Consumption

40 L/min

45 L/min

50 L/min

MTBF

12,000 hours

10,000 hours

11,000 hours

Footprint (L×W)

4.8m × 3.2m

5.1m × 3.5m

4.9m × 3.3m


Core Innovations

1. TwinFlow™ Dual-Fill Architecture

Throughput Advantage:

  • 55 Totes/Hour (vs 28-35 industry standard)

  • Nozzle Sync Precision: ±0.2% flow balance

2. ZeroMaintain™ Predictive System

Component

AI Monitoring

Self-Correction

Pumps

Vibration >4mm/s → Alert

Auto RPM reduction

Valves

Cycle Count >500k

Lubrication injection

Seals

Friction >8N → Warn

Pressure recalibration

Conveyors

Belt wear >3%

Tension auto-adjust


Maintenance Reduction Metrics

Metric

Conventional Filler

HT-8100

Improvement

Annual Downtime

120 hours

<18 hours

↓85%

Seal Replacement

6 times/year

0.5 times/year

↓92%

Lubricant Use

120L/year

8L/year

↓93%

Calibration Labor

16 hours/month

Auto-calibration

100% reduction


Smart Control Ecosystem

12" IIoT HMI with ToteOS™

Autonomous Features:

  • Energy Saver Mode:

    Condition

    Action

    Power Saving

    Idle >15 min

    Standby mode

    92%

    Low throughput

    Pump sleep cycle

    45%

  • Anomaly Response:

    Issue

    Resolution

    Viscosity spike

    Temp adjustment

    Particulate spike

    Auto-divert to filter


Industry Validation

BASF Antwerp Case:

*"After 18 months operating HT-8100:

  • Output: 28 → 55 totes/hour (+96%)

  • Maintenance Costs2,500/year**

  • Unplanned Downtime: 78 hours → 4 hours

  • ROI: 5 months"*


Certifications

► ATEX 2014/34/EU (Zone 1)
► ISO 9001:2015
► FDA 21 CFR 177.2600
► SIL-2 Safety Rating

Operational Workflow

1. AGV Tote Delivery → 2. Auto Lid Unsealing →
3. N₂ Purging (O₂<0.5%) → 4. Dual-Nozzle Filling →
5. Weight Verification → 6. Vapor Recovery →
7. Robotic Palletizing

Cycle Time: 65 seconds/tote


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021