Chemical-Resistant Pail Filling System Safe for Harsh Liquids!

Industrial pail filler for corrosive liquids: 45 pails/hour, ±0.15% accuracy. Hastelloy C276 construction. ATEX Zone 1 certified. Zero leaks guaranteed.

  • Brand: glzon
  • Model: GZM_10L

ChemGuard PailMaster CG-5000 Series

Industrial-Grade Chemical-Resistant Pail Filling System

Engineered for the World's Most Corrosive Liquids

Chemical Resistant Pail Filling Machine


Uncompromised Material Science

The CG-5000 Series integrates military-grade materials to conquer extreme chemical challenges:

  • Flow Path Construction:

    • Hastelloy C276 Manifold: Withstands 37% HCl at 50°C (<0.01mm/yr corrosion per ASTM G31)

    • PTFE-Lined Transfer Lines: Resists 98% H₂SO₄ at 80°C (0.05mm/yr erosion)

    • PEEK-Coated Nozzles: Maintains integrity in 50% NaOH at 100°C

  • Triple-Containment Sealing:

    • Primary Seal: Kalrez® 6375 perfluoroelastomer (-20°C to 327°C)

    • Secondary Barrier: Inflatable PTFE emergency bladder

    • Vapor Lock: Activated carbon adsorption (>99.95% VOC capture)


Technical Specifications

Parameter

CG-5100 (Standard)

CG-5200X (ATEX Zone 1)

Capacity Range

5-30L (±0.15%)

5-30L (±0.2%)

Throughput

45 pails/hour

40 pails/hour

Material Contact

Hastelloy C276 + Reinforced PTFE

Alloy 59 + PFA Lining

Chemical Resistance

pH 0-14, 0-150°C

+ HF Acid Compatibility

Filling Accuracy

±0.15% mass flow

±0.2% gravimetric

Seal Lifespan

50,000 cycles (ISO 15848-1 Class AH)

45,000 cycles

Power Requirements

380V/50Hz, 4.2kW

24VDC Ex ia

Compressed Air

90 L/min @ 0.6MPa

80 L/min @ 0.6MPa

Decontamination

Acid/Alkaline CIP (15 min cycle)

Solvent Purge (20 min)

Safety Certifications

CE PED 2014/68/EU

ATEX/IECEx Zone 1/21


Industry-Specific Performance

Semiconductor Manufacturing

  • Hydrofluoric Acid Handling:

    • Alloy 59 flow path withstands 49% HF at 60°C

    • Particulate control: <5 particles/ml @ 0.1μm (ISO Class 4)

  • SEMI F57 Compliance: Validated for 10,000 operational hours

Wastewater Treatment

Application

Performance

30% Ferric Chloride

±0.18% accuracy @ 20°C

pH 1.5 Sulfuric Acid

Zero leakage (500-cycle test)

Metal Surface Processing

  • Chromic acid (40%) filling with ΔT±0.5°C control

  • Cyanide bath packaging with ATEX-rated vapor recovery


Safety Engineering

Critical Hazard Mitigation:

  1. Skin Contact Prevention:

    • Robotic pail handling with light curtains

    • Emergency drench showers integrated at stations

  2. Vapor Control System:

    • Real-time VOC monitoring (1ppm sensitivity)

    • Negative pressure hoods with >99.95% capture rate

  3. Spill Containment:

    • 304 SS drip trays with 50L capacity

    • Laser-guided leak detection (response <0.5s)


Validation & Compliance

BASF Antwerp Case Study:

*"After deploying CG-5100 for 50% NaOH packaging:

  • Corrosion damage costs: Reduced from 0

  • Spill incidents: Eliminated over 24 months

  • Output stability: Sustained 45 pails/hour at ±0.12% accuracy"*

Global Certifications:

► ATEX 2014/34/EU Category 1 (Zone 1)
► IECEx IEC 60079-0/11/31
► ASME BPE-2022 (SD-3.12)
► SEMI F57 (HF Resistance)
► ISO 80079-36:2016


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021