Custom FIBC Bag Filling Solutions Best Bulk Bag Filler Manufacturer

Bespoke bulk bag fillers: 60 bags/hour, ±0.05% accuracy. ATEX Zone 20 certified. Engineered for powders/pellets/slurries. Request your solution!

  • Brand: glzon
  • Model: GZM_1000L

FlexiBulk Pro FB-8000 Series

Custom FIBC Bag Filling Solutions

Engineered for Your Product. Certified for Global Compliance.

Custom FIBC Filling System


Core Capabilities

Modular Design Philosophy

► 50+ Configurable Modules
► 120+ Material Contact Options
► 200+ Industry-Specific Validations

No two FB-8000 systems are identical – each is precision-engineered for your material characteristics, throughput targets, and site constraints.


Technical Specifications

Parameter

Range/Customization Options

Industry Benchmark

Capacity

500-3000kg (±0.05% to ±0.3%)

±0.5%

Throughput

10-60 bags/hour

15-30 bags/hour

Accuracy Systems

Gravimetric/Load Cell/Coriolis/Auger

Single-mode

Viscosity Handling

0.5 cP (solvents) to 5M cP (greases)

<500,000 cP

Dust Control

IP54 to ISO Class 4 containment

Basic dust hood

Material Contact

316L SS/Hastelloy/Alloy 59/Ceramic

304 SS

Automation Level

Manual → Full Lights-Out

Semi-auto

Safety Certifications

ATEX Zone 20/21, IECEx, NFPA 652

CE only

Footprint Optimization

3m² to 40m² (vertical/horizontal)

Fixed layout


Industry-Specific Engineering

Minerals & Aggregates

Challenge

FB Solution

Outcome

Abrasion Wear

Hardox 500 Liners + Air Cushion

10x component life

Segregation

Fluidized Bed + VFD Agitation

±2% particle distribution

Moisture Pickup

Dehumidified Air Curtain

<0.1% RH increase

Food & Pharma Powders

► EHEDG-Validated Design:
- Radiused corners (Ra<0.8μm)
- Tool-free disassembly
- Dry Steam SIP
► Allergen Control:
- Dedicated CIP circuits
- ATP testing ports
- Material segregation protocols

Chemical Powders

Feature

Explosion Safety

Containment

Flammable Dusts

ATEX Zone 21 + Explosion Venting

<0.1mg/m³ emission

Toxic Compounds

Glovebox Isolation

OEB5 Containment

Hygroscopic Materials

N₂ Blanketing (RH<5%)

Caking prevention


Customization Process

4-Step Tailoring:

Critical Analysis Parameters:

Test

Equipment

Output

Aerability

FT4 Powder Rheometer

Flow Energy (mJ)

Dust Explosivity

20L Sphere (ASTM E1226)

Kst (bar·m/s)

Particle Attrition

Friabilator (USP <786>)

Fines Generation (%)

Electrostatic Charge

Charge Decay Test (ISO 80079)

Resistivity (Ω)


Smart Control Ecosystem

AdaptiveOS™ with AI Co-Pilot

► Real-Time Material Learning:
- Auto-adjusts fill speed based on compaction
- Predicts bridging/rat-holing
► Self-Optimizing Workflows:
| **Parameter** | **Adjustment Range**|
|----------------------|----------------------------|
| Fill Speed| 10-100% in 0.1s steps|
| Vibration Energy| 0.1-5.0g RMS |
| Air Injection | 0-100 L/min|
► Blockchain Quality Ledger:
- Records 200+ parameters per bag
- Generates compliance docs automatically

Validation & Certification

Multi-Standard Compliance:

► ATEX 2014/34/EU Cat.1 Zone 20
► IECEx IEC 60079-0/31
► FDA 21 CFR 11/210/211
► ISO 9001:2015 + ISO 45001
► OIML R51 Class Y(b)
► EHEDG Module A1 & D3

Case Study: Dow Chemical

*"Custom FB-8300 system for polyethylene pellets:

  • Throughput: 55 bags/hour (vs 28 on standard system)

  • Dust Emission: <0.2mg/m³ (OSHA PEL 15mg/m³)

  • Accuracy: ±0.08% at 1500kg

  • ROI: 11 months"*


Pricing Strategy

Configuration Level

Investment Range

Lead Time

ROI Horizon

Essential

120,000

14 weeks

8-12 months

Advanced

280,000

18 weeks

10-15 months

Premium

550,000

24 weeks

14-22 months

Value Drivers:

► 30-70% Higher Throughput
► 90-99% Dust/Product Loss Reduction
► 50% Less Energy vs Competitors
► 0% Compliance Violations

Global Support Network

Service

Standard

Concierge

Design Consultation

3D Simulation Report

On-site Process Audit

Spare Parts

48h Global Delivery

On-Site Consignment Inventory

Remote Monitoring

24/7 Data Access

Predictive Maintenance AI

Upgrades

Annual Tech Package

Continuous Improvement Program

Training

VR Operator Simulator

Certified Engineer Program


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021